Clear acrylic display cases are some of the best ways to show your collectables, models, miniatures or similar items while protecting them from dust. However, among the troubles with acrylic photo frames is that they have a tendency to may be found in standard sizes and your item may well not fit well inside of a regular-sized case. You are able to solve this issue if you make a custom case that is made to show your item in the simplest way possible.
1.Measure the item you would like to display. A display case must be at least 2 inches greater than the item in height, width and length. For example, when you have one car that may be 5 inches long, 3 inches wide and 3 inches tall, your case should have two side panels which can be 7 inches by 5 inches, two side panels that are 5 inches by 5 inches and a top panel which is 7 inches by 5 inches. Calculate the size of your case and take note of the dimensions of all the panels you require. Compensate for the width of your acrylic sheet by having extra width to the top panel which is twice the thickness of the acrylic sheet.
2.Reduce your acrylic sheet into panels, using a table saw having a blade for cutting acrylic, a circular saw, saber saw, jigsaw or even a handsaw. Move the sheet steadily through the blade, should you use a table saw. Acrylic sheets include a protective covering; leave this on as you cut the panels.
3.Sand the sides in the acrylic panels. Get started with a 120-grit sandpaper, then proceed to 220-grit. Finish the edges having a fine, 400-grit sandpaper. Use up to a 600-grit sandpaper for a very smooth finish. Use wet sanding and rinse the sandpaper often. Buff the edges with a buffing wheel attachment for any drill, if desired. Peel off the protective coating once you have finished.
4.Hold the sides of your case together to create 90-degree angles, using angle clamps. Seal the outer seam involving the acrylic box, using masking tape.
5.Apply solvent cement down the inner seams of the case. Use cement with a needle-nose applicator, if possible. Glue one-50 % of the situation at the same time because the seams needs to be horizontal to prevent the glue from running out. Wait about thirty minutes to the solvent cement to dry before gluing another side.
6.Place the top panel along with your case and seal the outer seams between this panel and the rest of the case with masking tape. Turn the complete case over so that the top panel is on the bottom. Apply solvent cement in the seams. Wait for it to dry.
7.Cut a piece of wood so it is the exact same size as the top of the your case. This is the bottom of the truth. Ensure that the wood which is between 1/2 inch and 1 inch thick.
8.Cut four components of trim. For example, use quarter-round molding, if desired. Make sure that two pieces are the width of the box plus twice the width in the trim itself. Cut one other two pieces the duration of the case plus twice the width in the trim. Miter the sides of each and every piece so they will fit together at 90-degree angles.
9.Glue the pieces of trim across the edges of the wood that you cut for the bottom of the case, using wood glue. Enable the glue to dry. Sand, then stain or paint the wood. Seal the base with 97dexfpky coat of polyurethane or similar sealer. Allow it to dry. Place the acrylic cosmetic display on the wooden base.
In case your acrylic sheets are 1/8 inch thick, you may score and snap the pieces apart rather than cut them a saw. However, sheets this thin will probably be too flimsy for anything but an extremely small case.
For extra security, you can also glue the seams externally from the case after the inner seams have dried. Use masking tape again about the inner seams to avoid the glue from running.
Do not apply excessive solvent cement. The glue will be drawn between the panels, so you only need some.
It can be feasible for the blade to melt the plastic when you move the acrylic too slowly or too rapidly with the table saw.
Use caution when working with power tools. Wear goggles to guard your vision when cutting, sanding or filing the materials or when using solvent cement.